Cooper Tools Quackenbush 158QGDAV Operations Instructions

QUALITY TOOLS FOR THEAerospace Industry

10TORQUE CONVERSION – IN. LBS. (NM) In. Nm In. Nm In. Nm 5 0.6 50 5.7 140 15.8 10 1.1 60 6.8 150 17.0 15 1.7 70 7.9 160 18.1 20 2

100Identification - Name or Number:Customer Identification name or number First Workpiece Material and Thickness: Identify first material drilled Ai

101 B1 1/4-28 0.32 B2 5/16-24 0.39 B3 3/8-24 0.47 B4 7/16-20 0.47 B5 9/16-18 0.63 B6 5/8-18 0.63 B7 M6 x 100 0.32 B8 M8 x 100 0.32

102Cutter M - Drill OnlySplit Point is standardCutter P - Drill + ReamerDrill / Reamer produces very accurate hole in one operation. Split Point is st

103Best Hole Qualityn Thru-the-cutter lubrication; High quality cutter lubricant at manufacturer’s recommended rate.n Drill geometry with split poi

104ADVANCED DRILLING EQUIPMENTMicrostop Drill CagesSP-1300-EN-0614

105RB 156 M6 x 1 MetricBulk: Shank:‑Ø 4,8 mm ‑ .188” dia Tool attachment:‑M6 x 1 Stroke:‑3,5 mm ‑ .14” Body off:‑25 mm ‑ 1” dia Overall leng

106For spare parts, please indicate codification number. 90.505.005 01 1 BODY 90.025.005 02 1 SPINDLE 93.430.040 03 1 SPRING 90.280.005 04

107RB 206 M6 x 1 MetricBulk: Shank:‑Ø 6 mm ‑ .236” dia Tool attachment:‑M6 x 1 Stroke:‑6 mm ‑ .236” Body off:‑Ø 21 mm ‑ .826” dia Overall le

108For spare parts, please indicate codification number. 90.505.010 01 1 BODY 90.025.015 02 1 SPINDLE 93.430.005 03 1 SPRING 90.280.010 04

109RBI 206 1/4”‑ 28 InchesBulk: Shank:‑Ø 6 mm ‑ .236” dia Tool attachment:‑1/4” ‑ 28 Stroke:‑6 mm ‑ .236” Body off:‑Ø 21 mm ‑ .826” dia Over

11Drilling Through Composite Stacks Just Got Faster The New Quackenbush® Adaptive Drilling System Makes It HappenSP-1312-EN 090210 00MCut Up To 60% Of

110For spare parts, please indicate codification number. 90.505.010 01 1 BODY 90.025.016 02 1 SPINDLE 93.430.005 03 1 SPRING 90.280.010 04

111RB 256 M6 x 1 MetricBulk: Shank:‑Ø 6 mm ‑ .236” dia Tool attachment:‑M6 x 1 Stroke:‑7,5 mm ‑ .3” Body off:‑Ø 28 mm ‑ 1.1” dia Overall len

112 90.505.020 01 1 BODY 90.025.025 02 1 SPINDLE 90.205.280 03 1 BRONZE BUSHING 93.430.045 04 1 SPRING 90.280.015 05 1 BALL THRUST BE

113RBI 256 1/4” ‑28 InchesBulk: Shank:‑Ø 6 mm ‑ .236” dia Tool attachment:‑1/4” ‑ 28 Stroke:‑7,5 mm ‑ .3” Body off:‑Ø 28 mm ‑ 1.1” dia Overa

114 90.505.020 01 1 BODY 90.025.095 02 1 SPINDLE 90.205.280 03 1 BRONZE BUSHING 93.430.045 04 1 SPRING 90.280.015 05 1 BALL THRUST BE

115RB 257 M6 x 1 MetricBulk: Shank:‑Ø 6 mm ‑ .236” dia Tool attachment:‑M6 x 1 Stroke:‑6 mm ‑ .236” Body off:‑Ø 29 mm ‑ 1.141” dia Overall l

116For spare parts, please indicate codification number. 90.025.030 01 1 SPINDLE 91.015.005 02 1 SLEEVE 91.215.010 03 1 PIN 93.430.045 04 1

117RB 306 M8 x 1 MetricBulk: Shank:‑Ø 6 mm ‑ .236” dia Tool attachment:‑M8 x 1 Stroke:‑7,5 mm ‑ .3” Body off:‑Ø 28 mm ‑ 1.1” dia Overall len

118For spare parts, please indicate codification number. 90.505.020 01 1 BODY 90.025.035 02 1 SPINDLE 90.205.280 03 1 BRONZE BUSHING 93.430.

119RB 307 M8 x 1 MetricBulk: Shank:‑Ø 6 mm ‑ .236” dia Tool attachment:‑M8 x 1 Stroke:‑7 mm ‑ .275” Body off:‑Ø 29 mm ‑ 1.141” dia Overall l

1259.2 27.9 47.604005006007008009000 20Standoff: .75” Ti: .25”Dia: .5”Dia: .5”CFRP: .5”40 60Conventional80 100TiAir CFRP120 140RPMTime (sec)Coolant sh

120For spare parts, please indicate codification number. 90.025.030 01 1 SPINDLE 91.015.010 02 1 SLEEVE 91.215.010 03 1 PIN 93.430.045 04 1

121RBI 307 1/4” ‑ 28 InchesBulk: Shank:‑Ø 6 mm ‑ .236” dia Tool attachment:‑1/4” ‑ 28 Stroke:‑7 mm ‑ .275” Body off:‑Ø 29 mm ‑ 1.141” dia Ov

122For spare parts, please indicate codification number. 90.025.030 01 1 SPINDLE 91.015.006 02 1 SLEEVE 91.215.010 03 1 PIN 93.430.045 04 1

123RB 406 M10 x 1 MetricBulk: Tool attachment:‑M10 x 1 Stroke:‑14 mm ‑ .551” Body off:‑Ø 36 mm ‑ 1.417” dia Overall length:‑ maxi: 163 mm

124 90.505.035 01 1 BODY 90.025.045 02 1 SPINDLE 93.605.065 03 1 CIRCLIPS 90.405.270 04 1 NEEDLE CAGE 90.280.025 05 1 BALL THRUST BEA

125On request all our cutter attachments can be 1/4” - 28 thread.RB 356 HP 21 & RB 356 HP 38 M6 x 1 MetricBulk: RB 356 HP 21 Tool attachment:

126For spare parts, please indicate codification number. • 10.040.000 • • 10.040.100 • • 10.040.200 • • • 10.040.210 •

127 90.505.050 01 1 BODY 90.025.065 02 1 SPINDLE 93.605.050 03 1 CIRCLIPS 90.405.170 04 1 NEEDLE CAGE 90.280.035 05 1 BALL THRUST BEA

128Reaming + Countersinking ApplicationThis tripod is used for reaming + countersinking application. Positioning of the cutter with a pilot in the pre

129On request all our cutter attachments can be 1/4” - 28 thread.RB 356 HPI 21 & RB 356 HPI 38 1/4” ‑ 28 InchesBulk: RB 356 HPI 21 Tool attachm

13Easy Conversion Of Existing DrillsThe Leader In Aerospace DrillingThe Adaptive Drilling System is designed to enable the most efficient use of your e

130For spare parts, please indicate codification number. • 10.040.050 • • 10.040.150 • • 10.040.250 • • • 10.040.260 •

131 90.505.050 01 1 BODY 90.025.066 02 1 SPINDLE 93.605.050 03 1 CIRCLIPS 90.405.170 04 1 NEEDLE CAGE 90.280.035 05 1 BALL THRUST BEA

132Reaming + Countersinking ApplicationThis tripod is used for reaming + countersinking application. Positioning of the cutter with a pilot in the pre

133RB 356 HP 58 M10 x 1 MetricSpecial for Drill Countersinking Reamers and Taper‑Lok CuttersBulk: Tool attachment:‑M10 x 1 Stroke:‑58 mm ‑ 2.283”

134For spare parts, please indicate codification number. 90.505.040 01 1 BODY 90.025.055 02 1 SPINDLE 93.605.065 03 1 CIRCLIPS 90.405.270 0

135RB 356 HPI 58 7/16” ‑ 20 F InchesSpecial for Drill Countersinking Reamers and Taper‑Lok CuttersBulk: Tool attachment:‑7/16” ‑ 20 F Stroke:‑58 m

136For spare parts, please indicate codification number. 90.505.040 01 1 BODY 90.025.050 02 1 SPINDLE 93.605.065 03 1 CIRCLIPS 90.405.270 0

SP-1300-EN 0614 | SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE. | COPYRIGHT © 2014 APEX TOOL GROUP, LLC. PRINTED IN USA. Apex Tool Group,

14Transport handleCoolant prime button allows coolant to be primed without running the toolStatus lights for visual reference of operationEthernet con

15ADVANCED DRILLING EQUIPMENTPositive Feed ToolsSP-1300-EN-0614

16 Our positive feed drill motors are available in piggyback, in-line and right angle configurations (please see the following section for right angl

17turned on, the spindle will rotate at a speed determined by the motor and gearing. The spindle ➁ rotates with the drive shaft, yet is free to slide

18EXTRA EQUIPMENT:3 Jaw Chuck 849108 and Key 849120. Nose.NOTE:Specify Tool Nose when ordering.Rated tool performance at 90 PSIG measured at tool inle

19 .75-16LH 5.3125 (132mm) 619143 1 -14LH 5.4375 (138mm) 619142 1.25-12LH 5.4375 (138mm) 619271 Bushing Thread Length A Part Number .75-16LH

Advanced Drilling EquipmentIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Quackenbush | Recoules Adaptive D

20158QGDACapacity: Aluminum – .375” (9.5mm) Titanium – .3125” (7.9mm) Steel – .3125” (7.9mm)Stroke: Max – 1.5” (38mm) Min. – .5625” (14mm)n

21 Model Motor Maximum Stroke Weight Spindle Feed Per Chuck Inlet Minimum Configuration in. mm lbs kg Speeds Revolution Capacity Hose Size 15

22 .75 - 16LH 6.875 (175mm) 619954 1 -14LH 7.125 (181mm) 619955 1.25 - 12LH 7.125 (181mm) 619953 Bushing Thread Length A Part Number .75 - 1

23 Model Motor Maximum Stroke Weight Spindle Feed Per Chuck Inlet Minimum Configuration in. mm lbs kg Speeds Revolution Capacity Hose Size158

24158QGDB-RF-S400 Back Spotfacer SeriesStroke: Max – 4” (101mm) Min. – 1.75” (44mm)n 158 series motor develops 1.6 nominal horsepower.n Piggy-ba

25 .75 - 16LH 3.2813 (83mm) .5” Chuck 849415 1 - 14LH 3.2813 (83mm) Key 849121 1.25 - 12LH 3.2813 (83mm) 1.5 - 12LH 3.2813 (83mm) 2 - 16LH

26952QB962QBCapacity: Aluminum - .5625”(14.3mm) Titanium - .4375” (11.1mm) Steel - .4375” (11.1mm)Stroke: Unlimited Min. - .375” (9.5mm) n 0.9

27n When ordering a tool, specify one nose and spindle assembly from chart below. (Spindle assembly includes spindle and spindle guard.)n Order Tool

28230QGDAB-SU-MS SeriesCapacity: Aluminum – 1.25” (31.75mm) Titanium – .875” (22.2mm)Stroke: Max – .125” (3.18mm) Min. – Unlimitedn 230 serie

29Standard Tool NoseStandard Spindlesn 2.25”-20 L.H. Nose Thread Attachment on standard tool accepts S400 and S600 Tool Noses and accessories. For clo

3Assuring You Of The Right Tool For The Right ApplicationThe Advanced Drilling Equipment line has been developed to address the singular nature of ach

30932QR942QRCapacity: Aluminum - .5625”(14.3mm) Titanium - .4375” (11.1mm) Steel - .4375” (11.1mm)Stroke: Unlimited Min. - .375” (9.5mm) n 0.9

31Bayonet NosepieceSpecify Shank Diameter and Cutter Guide Diameter in Nosepiece Term. Code. Specify overall length as Bayonet Nosepiece Length.J Bo

32 15HD-RAB-SU-RS Right Angle No Limit 5 2.27 13 3/8 34 165, 265, .0005, .001, .375” NPT .375” 335, 465, 660, .002, .003,

33n Order Tool Nose Adapter (614722) to attach S125 & S300 Tool Noses (1.75” O.D.) and accessories.n Order Tool Nose Adapter (614973) to attach S1

34158QDA-15QRHD-SU-RS SeriesCapacity: Aluminum - .5625” (14.28mm)Stroke: Unlimited Min. - .375” n 158 series motor develops 1.6 nominal

35n Order Tool Nose Adapter (614722) to attach S125 & S300 Tool Noses (1.75” O.D.) and accessories.n Order Tool Nose Adapter (614973) to attach S1

36158QGDA-RAD-SU-RS SeriesCapacity: Aluminum - 1.25” (32mm) Titanium - 1” (25.4mm) Steel - 1” (25.4mm)Stroke: Min. - .5” (12.7mm) Max. - Unl

37n When adapting a 3-jaw chuck to .5625-18 internal thread spindle, order Chuck Adapter (623643) for .375” cap, chuck OR Chuck Adapter (619400) for .

38230QGDA-RAC-SU-MS SeriesCapacity: Aluminum – 1.375” (34.9mm) Titanium – 1” (25.4mm) Steel – 1” (25.4mm)Stroke: Min. – .125” (3.18mm) Max.

39n 2.25”-20 Nose Thread Attachment on standard tool accepts S400 and S600 Tool Noses and accessories.n For close quarter applications, a special tool

4Selecting The Right ToolThe old saying, “you’ve got to have the right tool to do the job right”, is so true in regards to advanced drilling equipment

40➀ Stand Off:––––––––––––––– inches. (Minimum chip clearance .375”)➁ Drill Bushing Tip Outside Diameter: ______________________________ inches.➂ D

41COUNTERSINKSTYLE AR STYLE BRINTERNAL THREADSTYLE BR MODIFIEDFOR OTHER CUTTER STYLES, FURNISH CUTTER DRAWINGNOTE: • Important— If chip escape relief

42230QGDA-RAD-GD Gun Drill SeriesCapacity: Aluminum – .75” (19.1mm)Stroke: Min. – .125” (3.2mm) Max. – Unlimitedn 230 series motor develops 2.30

43 Overall Length A Part Number Drill Bushing Thread Size B 7.50 631300 1.250-12 L.H. 8.50 631301 1.250-12 L.H. 9.50 631302 1.250-12 L.H.

44Nose Indexers for the 15HD, 158 & 230 Series Right Angle Drills641244641245641260641261641262 Quackenbush Drill Model Part No. Length 15QRHD

45How to order Spindles for Right Angle ToolsINFORMATION REQUIRED TO ORDER SPINDLES:➀ OVERALL LENGTH: Stroke __________ + 2.87” (73mm) for 15QDA-RA

46ADVANCED DRILLING EQUIPMENT Peck Feed DrillsSP-1300-EN-0614

47 Our peck feed drills are a unique category unto themselves. These drills drill a short distance, then retract from the hole to clear the chips and

48increased. With our HT Series drills, advancement and retraction times are separated from actual drill time, therefore the drill time is the same on

49HT3 SeriesCapacity: Aluminum – 1.25” Titanium – 1” Steel – 1”n 1.10 Horsepowern Adjustable, controlled feed raten Adjustable peck rate, depth

5Speed, Feed & PowerPlease use the chart below as a guide only. Many variables contribute to the optimum parameters for each application. These va

50(pg. 3-10) (pg. 3-10)(pg. 3-11)(pg. 3-8, 3-9)FamilySpindleStrokeFunctionSpeed Code  S3B– 1/2"- 20 Male Thread, Jacobs

51* Triple or differential gearing** 22000 RPM tool must be ordered with spindle ”T” and chuck“B”. “T” Spindle available only with Speed Code 220.DRIL

52HT4 Series Dimensional Data & AccessoriesWhen Ordering, specify:1. Complete model number.2. Concentric Collet code number.3. Cutter guide diamet

53HT3/HT4 Concentric Collet AttachmentAdd to existing tool, order: P/N CC-HT13 (for colleting sizes to 1” - HT3) P/N CC-HT13M (for colleting siz

54HT4 Mounting Adapters without Lube Port with Lubrication Port DBT Series Part No. Part No. Dim “A” Part No. Dim “A” 21000 1110276 22000 11102

55 Series Fluid Oz. Capacity Part Number HT4 3.0 1026033 HT4 5.0 1026058 Lubricator Cover 41-049Drill Point LubricatorUtilizes PL-5 with speci

56ADVANCED DRILLING EQUIPMENTSelf-Colleting ToolsSP-1300-EN-0614

57 Our self colleting drills provide rapid cycle times while producing quality holes and accurate countersinks. With stroke capacity from 1 inch to 3

58is actuated, the tool first clamps by expanding the collet on the mandrel. The tool automatically feeds to a preset depth, and then automatically re

59P2 Drill with Variable Spacing Footn Light and compact - yet rigid and ruggedn Modular design - for easy setup and servicingn Variety of spindle

6Benefits of Proper Hole PreparationImproved Hole Qualityn Diameter tolerancen Countersink depth tolerancen Hole finishn Hole straightnessn Lack of bu

60Dimensional Data - P2 Drill with Variable Spacing Foot

61P2 Drill with Concentric Collet Footn Simple and inexpensive fixturingn Very rigid clamp up to your fixturen No lock/unlock motion requiredn No rad

62Dimensional Data - P2 Drill w/ Concentric Collet FootStandoff is the distance between the Concentric Collet shoulder and the end of the Collet body.

63Template Boss1. Determine Template Hole Diameter and Thickness.2. Select the proper Template Boss from the chart below.3. Boss projection “C” must b

64136SC Q-Matic Self-Colleting Drill MotorDrill Capacity: .25” (6.4mm) Countersink Capacity: .5” (12.7mm) n Motor, clamp and retract mechanism are

65INFORMATION REQUIRED TO ORDER JIG COLLET FOOT TOOLS:(1) Specify tooling plate hole size—diameter A or B— in order to determine collet size (see stan

66Booster Pump AssemblyFor increased clamping and feed force, an optional Booster Pump (Part No. 621482) is available. The pump provides extra clamp a

67Template Boss(TEMPLATE BOSS LENGTH IS .150.)(TO FIT HOLE IN TEMPLATE)(TO FIT COUNTERSINK DIAMETER ON CUTTER) Application Template Boss Part No. B

68120SC Q-Matic Self-Colleting Drill Drill Capacity: .4375” (11mm) Countersink Capacity: 5/8” (15.9mm)n Semi-automatic self-colleting tool has automa

69Drill Lock Bushing FootThe versatile Q-Matic 120SC Drill is available with a foot which accepts standard 21000 and 22000 series lock-type drill bush

7For your safety and the safety of others, read and under-stand the safety recommendations and operating instructions supplied with the tool.Always we

70Booster Pump AssemblyFor increased clamping and feed force, an optional Booster Pump (Part No. 621482) is available. The pump provides extra clamp a

71Template Boss Application Template Boss Part No. B C With .150 With .200 Template Sink Boss Boss Hole Dia. Dia. Length Length .437 .27

72Template Boss Application Template Boss Part No. B C With .150 With .200 Template Sink Boss Boss Hole Dia. Dia. Length Length .500 .375

73180SC-225 Q-MATIC SELF-COLLETING DRILLMOTOR WITH RIGHT-HAND TEMPLATE FOOT180SC-225 Q-Matic Self-Colleting Drill MotorDrill Capacity: .5625” (14.3mm)

74INFORMATION REQUIRED TO ORDER JIG COLLET FOOT TOOLS:(1) Specify tooling plate hole size—diameter A or B— in order to determine collet size (see stan

75Booster Pump AssemblyFor increased clamping and feed force, an optional Booster Pump (Part No. 621950) is available. The pump provides extra clamp a

76Template Boss Application Template Boss Part No. B C With .150 With .200 Template Sink Boss Boss Hole Dia. Dia. Length Length .500 .37

77Mist Lubricator Assembliesn Light-weight, self-contained unit features positive pressure, metered flow to drill point.n Unit has lubric

78Q-MATIC Hydraulic Filler-Bleed Unitn Completely self-contained unit makes filling and bleeding Q-Matic tools simple, quick, clean.n Closed loop

79ADVANCED DRILLING EQUIPMENTSpecialty ToolsSP-1300-EN-0614

8Follow good machine shop practices. Rotating shafts and moving components entangle and entrap, and may result in serious injuries. Never wear long ha

80 Advanced Drilling Equipment from Apex Tool Group is the most complete and comprehensive line of drilling systems available to the aerospace indust

81 Our CD Drill, or composite drill, is designed to be used in the expanding range of non-metallic materials. It allows the operator to lock into a f

8210QNPD Nut Plate Drill SeriesCapacity: Drill - .125” (3mm) Countersink: .25” (6mm)Feed Stroke: .625” (15mm) Clamp Stroke: .4375” (11.1mm)n New ligh

83 SINGLE WING DOUBLE WING MICKY MOUSE MIN .344 - .212 MAX .679 - .500 MIN .312 .343 .300 MAX 1.000 1.125 1.000“A”“B”INFORMATION NEC

84PA & PB Angle Drillsn PA - Thrust for drilling small holes in aluminum PB - Thrust for drilling large holes in aluminum and holes in titanium

85PA5 & PB5 StylePA3 & PB3 StyleTOOL SELECTION:1. The PA is suitable for drilling aluminum to 1/4” diameter. Use the PB for larger holes in al

86CD Portable Drillsn Compact portable Airfeed Drilln Lightweight and comfortable gripn Variety of speeds and strokesn 0.9 or 1.3 HP motorsn

87Dimensional Data - CD Portable DrillsTemplate BossCutter Guide Bushing is mounted in a sealed ball bearing which greatly reduces wear, extends bushi

88120QP-21500 Self Feed DrillCapacity* (Diameter): Aluminum – .20” (5mm) Hole .38” (10mm) Countersinkn Precision power feed drilling High sp

89Template Boss Area1321 Spring-loaded Collar2 Template boss3 CutterDepth Adjustment Area454 Feed control5 Micrometer depth controlSpindle Speed15

9is covered by a clear polycarbonate guard for visibility. The clamping and feed mechanism can also move when the air supply is connected or disconnec

90120QP-21501 Self Feed Drill with Vacuum ClampingCapacity (Diameter): *Aluminum – .20” (5mm) Hole .38” (10mm) Countersinkn Precision power fe

91A Vacuum clamp triggerB Motor/feed triggerC Vacuum pad leveling screwsD Vacuum pad adjustment screwE Drill point lubricatorF Templat

9260QBSF-5 Back SpotfacerCapacity (Diameter): Aluminum – 1.18” (30mm) Titanium – .75” (20mm) Steel – .75” (20mm)n Precision spot facing, counte

93Power & Speed.7 HorsepowerVariable Speed(150-550 rpm)70QVBSF-7 Model Power & Number Speed70QVBSF-7 Back SpotfacerCapacity (Diameter): A

94Setup1. Install Pilot into Spindle Collet. Place cutter on pilot and twist to lock.2. With motor off, squeeze Feed Lever and measure depth "A

95Pilot Spindle – Bayonet Lock(No charge item – Order separately)Spindle Collets (No charge item – Order separately)Back Spotfacing Cutters with, Bay

96PA-5 with Mini-Twistlok Bushing Tips Ref. Description Part No. A Actuator Arm 21000 Series 58-258 Actuator Arm 22000 Series 58-430 B Bus

97PL-500 Drill Point LubricatorComplete Assembly (including mountig brackets)85-049 - CD drill85-045 - PA/PB285-046 - PA/PB5Provides lubricated air to

98ADVANCED DRILLING EQUIPMENTCuttersSP-1300-EN-0614Recoules RC Series are top quality drills, reamers and drill/counter-sink cutters for use with aero

99The following mounting styles are not available from Apex Tool GroupTools: Morse Taper, Fluid Chuck, NutplateB51-QC31-M Specification Source Cust