Cooper Tools Quackenbush 158QGDAV Operations Instructions Page 103
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103
Best Hole Quality
n Thru-the-cutter lubrication; High quality cutter lubricant
at manufacturer’s recommended rate.
n Drill geometry with split point, 2/4 drill / reamer flute design.
n Review benefits of peck and positive feed.
n For aluminum, use high speed with low feed rate.
n For titanium, steel, etc., use machining handbook rates
for initial trials.
n Verify adequate flow path for chips thru flutes, tool,
and fixture.
n Recondition cutters before cutting edge breaks or
excessive wear occurs.
n Maintain tool in very good condition.
n Test drill in coupon (sample material) before using in production.
n Personnel must be well-trained and competent
n "One Shot" operation is usually attainable, but requires
very close attention to details
n Verify Cutter quality, proper lubrication rate, replace Cutter before
becoming dull, replace Bushings and service tool regularly.
n "Two Shot" operation - drill followed by ream requires
less detailed attention.
n Two operations will produce virtually any hole specification.
General Drilling Recommendations
Composite Materials
These materials vary widely in fiber type, resin type
and manufacturing method. Cutter lubrication is always
beneficial but may not be permitted. Expermentation is
required to optimize drill geometry, speeds and cutter
material.
Stacks of Different Materials
Speeds and feedrates must be lowest and slowest of
materials in the stack. Peck Drilling is usually advanta-
geous.
Cutter Material
Micrograin Carbide is best for drilling / reaming titani-
um and carbon fiber. Can also be used for aluminum.
More holes per sharpening. M42 High Speed Steel is
recommended for drilling precision holes/countersinks
in aluminum.
Cutter Cost
Some cutter types cost much more than others. It is
best to compare cutter costs by the number of holes
generated per sharpening, production time, number of
operations required and quality of holes.
Reconditioning Cutters
Reconditioning is very difficult and tedious. Close
attention to detail is mandatory.
Cutters
Cutter Mounting Styles
- Aerospace Industry 1
- Advanced Drilling Equipment 2
- Table of Contents 2
- Lubrication Products 7
- Warranty 7
- Conversion Table 10
- Cut Up To 11
- 60% Off 11
- Drill Cycle 11
- New Quackenbush 12
- Adaptive Drilling System 12
- The Leader In 13
- Aerospace Drilling 13
- Specifications 14
- Positive Feed Tools 15
- ➀ connected directly 16
- B – Radius 17
- In-Line Tools 18
- Standard Tool Noses 27
- Adapter Kits 27
- Fluid Spindle Assemblies 27
- Standard Tool Nose 29
- Standard Spindles 29
- Right Angle Tools 30
- SPINDLES (Select One) 33
- STEEL TOOL NOSES (Select One) 33
- 1/2–22 L.H 33
- STANDARD SPINDLES 35
- STANDARD STEEL TOOL NOSE 37
- STANDARD TOOL NOSE 39
- STANDARD SPINDLE 39
- COUNTERSINK 41
- STYLE AR STYLE BR 41
- INTERNAL THREAD 41
- STYLE BR MODIFIED 41
- Positive Feed Accessories 44
- 45
- Peck Feed 46
- Equal Drill Time 47
- Drill Capacities 48
- Peck Drills 49
- S 50
- HT4 Peck Drill 52
- Peck Drills Accessories 53
- PL-510 DRILL POINT LUBRICATOR 55
- Signal Air 55
- Line Air 55
- Self-Colleting 56
- Introduction 57
- Jig Collet Foot Tooling 58
- Concentric Collet Tooling 58
- Self Colleting Machines 59
- Template Boss 63
- Collets and Mandrels 63
- P2 Drill Point Lubricator 63
- Vacuum Pickup Attachment 63
- 136SC Q-Matic 64
- Self-Colleting Drill Motor 64
- Small Large 66
- Manual Fill 631878 66
- Template Sink 67
- Hole Dia. Dia 67
- SELF-COLLETING DRILL: 68
- 120SC-112-TF 68
- Manual Fill 641109 641081 70
- Template Sink Boss Boss 71
- B C With .150 With .200 71
- Drill Lock Bushing Foot Model 74
- Drill Jig Collet Foot Model 74
- Standard Large 75
- Mist Lubricator Assemblies 77
- 641530 220V/AC 78
- Specialty 79
- Doler CD4 81
- Quackenbush 60 QBSF-5 81
- Back Spotfacer 81
- Specialty Tools 82
- MIN .344 - .212 83
- MAX .679 - .500 83
- MIN .312 .343 .300 83
- MAX 1.000 1.125 1.000 83
- PA & PB Angle Drills 84
- TOOL SELECTION: 85
- Taper-Lok Nosepiece 87
- SPECIFICATIONS: 89
- Depth Adjustment Area 91
- Vacuum Clamping Foot 91
- 70QVBSF-7 Back Spotfacer 93
- Specialty Tools Accessories 96
- ADVANCED DRILLING EQUIPMENT 98
- Cutter Mounting Styles 101
- Split point is standard 102
- Microstop 104
- Drill Cages 104
- Basic Drill-Cage 105
- Nylon Nose Piece 90.825.005 105
- Microstop Drill‑Cage 105
- Code REP NB 106
- Description 106
- Reference Index Quantity 106
- M6 x 1 Metric 107
- RBI 206 109
- Nylon Nose Piece 90.825.020 111
- RBI 256 113
- M8 x 1 Metric 117
- RBI 307 121
- Basic Drill-Cage + Adaptor 123
- Mounting Base 90.815.150 123
- Mounting Base 90.815.155 123
- Assembly Codification 126
- RB 356 HP 21 127
- RB 356 HP 38 127
- Adaptations 127
- Reaming + Countersinking 128
- Application 128
- Drilling + Countersinking 128
- Drilling Application 128
- 1/4” ‑ 28 Inches 129
- RB 356 HPI 21 131
- RB 356 HPI 38 131
- RB 356 HP 58 133
- RB 356 HPI 58 135
- COPYRIGHT © 137
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