Cooper Tools Quackenbush 158QGDAV Operations Instructions Page 12
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12
59.2 27.9 47.6
0
400
500
600
700
800
900
0 20
Standoff: .75” Ti: .25”
Dia: .5”Dia: .5”
CFRP: .5”
40 60
Conventional
80 100
TiAir CFRP
120 140
RPM
Time (sec)
Coolant shuts
off on exit
Adaptive
Adaptive
77.1
SECONDS
Conventional
134.7
SECONDS
59.2 27.9 47.6
27.3 27.9 21.9
27.3 27.9 21.9
59.2 27.9 47.6
0
400
500
600
700
800
900
0 20
Standoff: .75” Ti: .25”
Dia: .5”Dia: .5”
CFRP: .5”
40 60
Conventional
80 100
TiAir CFRP
120 140
RPM
Time (sec)
Coolant shuts
off on exit
Adaptive
Adaptive
77.1
SECONDS
Conventional
134.7
SECONDS
59.2 27.9 47.6
27.3 27.9 21.9
27.3 27.9 21.9
The Quackenbush
®
Adaptive Drilling System automatically matches drill speed to the material regardless of
layer thickness, changing speed in less than one second, so it’s always drilling at the fastest speed possible.
The result is a cycle-time reduction of up to 60% over conventional positive feed drilling and a major increase
in productivity.
Optimizing Cutter Speed For Maximum Productivity
Up To 60%
Cycle Time Reduction
Computer Process Control
Minimize
Clean-up Time
The adaptive drilling system automatically changes
from high to low speed when drilling Ti. High speed
can be up to 3X faster, giving impressive cycle time
reductions in dissimilar material stacks.
Allowable combinations are CFRP/Ti, Ti/CFRP,
Ti/CFRP/Ti, Al/CFRP/Ti, and Ti/Al.
The adaptive programming
interface kit allows application
and process parameters to be
set on the on-board tool memory
module. The control box reads
the memory, provides the pro-
cess control, and stores cycle data. Key program-
ming features are speed, coolant flow, cutter data,
maximum holes per cutter, and material stack
combination. At the
end of each cycle,
data is stored on the
control box and can
be downloaded to a
PC for traceability and
diagnostics using an
Ethernet connection.
Coolant flow rates are
programmable for each
material of a stack and
can be shut off on
breakthrough to reduce
cleanup time and further
increase productivity.
On-board tool memory module
Adaptive
Conventional
New Quackenbush
®
Adaptive Drilling System
- Aerospace Industry 1
- Advanced Drilling Equipment 2
- Table of Contents 2
- Lubrication Products 7
- Warranty 7
- Conversion Table 10
- Cut Up To 11
- 60% Off 11
- Drill Cycle 11
- New Quackenbush 12
- Adaptive Drilling System 12
- The Leader In 13
- Aerospace Drilling 13
- Specifications 14
- Positive Feed Tools 15
- ➀ connected directly 16
- B – Radius 17
- In-Line Tools 18
- Standard Tool Noses 27
- Adapter Kits 27
- Fluid Spindle Assemblies 27
- Standard Tool Nose 29
- Standard Spindles 29
- Right Angle Tools 30
- SPINDLES (Select One) 33
- STEEL TOOL NOSES (Select One) 33
- 1/2–22 L.H 33
- STANDARD SPINDLES 35
- STANDARD STEEL TOOL NOSE 37
- STANDARD TOOL NOSE 39
- STANDARD SPINDLE 39
- COUNTERSINK 41
- STYLE AR STYLE BR 41
- INTERNAL THREAD 41
- STYLE BR MODIFIED 41
- Positive Feed Accessories 44
- 45
- Peck Feed 46
- Equal Drill Time 47
- Drill Capacities 48
- Peck Drills 49
- S 50
- HT4 Peck Drill 52
- Peck Drills Accessories 53
- PL-510 DRILL POINT LUBRICATOR 55
- Signal Air 55
- Line Air 55
- Self-Colleting 56
- Introduction 57
- Jig Collet Foot Tooling 58
- Concentric Collet Tooling 58
- Self Colleting Machines 59
- Template Boss 63
- Collets and Mandrels 63
- P2 Drill Point Lubricator 63
- Vacuum Pickup Attachment 63
- 136SC Q-Matic 64
- Self-Colleting Drill Motor 64
- Small Large 66
- Manual Fill 631878 66
- Template Sink 67
- Hole Dia. Dia 67
- SELF-COLLETING DRILL: 68
- 120SC-112-TF 68
- Manual Fill 641109 641081 70
- Template Sink Boss Boss 71
- B C With .150 With .200 71
- Drill Lock Bushing Foot Model 74
- Drill Jig Collet Foot Model 74
- Standard Large 75
- Mist Lubricator Assemblies 77
- 641530 220V/AC 78
- Specialty 79
- Doler CD4 81
- Quackenbush 60 QBSF-5 81
- Back Spotfacer 81
- Specialty Tools 82
- MIN .344 - .212 83
- MAX .679 - .500 83
- MIN .312 .343 .300 83
- MAX 1.000 1.125 1.000 83
- PA & PB Angle Drills 84
- TOOL SELECTION: 85
- Taper-Lok Nosepiece 87
- SPECIFICATIONS: 89
- Depth Adjustment Area 91
- Vacuum Clamping Foot 91
- 70QVBSF-7 Back Spotfacer 93
- Specialty Tools Accessories 96
- ADVANCED DRILLING EQUIPMENT 98
- Cutter Mounting Styles 101
- Split point is standard 102
- Microstop 104
- Drill Cages 104
- Basic Drill-Cage 105
- Nylon Nose Piece 90.825.005 105
- Microstop Drill‑Cage 105
- Code REP NB 106
- Description 106
- Reference Index Quantity 106
- M6 x 1 Metric 107
- RBI 206 109
- Nylon Nose Piece 90.825.020 111
- RBI 256 113
- M8 x 1 Metric 117
- RBI 307 121
- Basic Drill-Cage + Adaptor 123
- Mounting Base 90.815.150 123
- Mounting Base 90.815.155 123
- Assembly Codification 126
- RB 356 HP 21 127
- RB 356 HP 38 127
- Adaptations 127
- Reaming + Countersinking 128
- Application 128
- Drilling + Countersinking 128
- Drilling Application 128
- 1/4” ‑ 28 Inches 129
- RB 356 HPI 21 131
- RB 356 HPI 38 131
- RB 356 HP 58 133
- RB 356 HPI 58 135
- COPYRIGHT © 137
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